For ไดอะแฟรม of the commitment of a mine’s service staff to the beneficial best practice in pump administration, sometime, encountering instances of pump element wear and tear is inevitable – a matter of when and never if. And when it does happen, component wear inhibits pump efficiency. It is at that time the place, timeously, mines may have to noticeably consider retrofitting as a feasible possibility.
A rational enterprise decision

In this environment, where prices of capital tools costs are rising, substitute could additionally be a sensible enterprise choice. In an advisory targeted at mines and different industries, pump OEM, KSB Pumps, recommends retrofitting as a rational enterprise determination: “Retrofitting is an excellent different to purchasing a brand new product and may be carried out on pumps no matter their intended use. It is equally suitable for industrial, water provide and waste water disposal functions as well as for the facility provide trade.”

It is simply pure for mine operators to ponder acquiring new pumps. New pump fashions meet modern necessities like improved vitality efficiency, compliance with new authorized necessities (relating to emissions and safety), extended service life and know-how which produces operating information. But this will not necessitate changing an outdated pump mannequin, KSB Pumps says, as retrofitting could give an outdated pump a model new lease of life, specifically in the following methods:
Save upkeep prices

Reduce energy consumption

Achieve longer service life

Increase system availability

Comply with authorized necessities (e.g: TA-Luft, ATEX)

READ: Full-service capability important for dependable pump supply

Core areas in Retrofitting

The core focus areas in retrofitting are: hydraulic and mechanical modifications to the materials, above and beyond modifications to the materials.
Hydraulic modifications

Some of the hydraulic modifications may contain:
Remachining of existing impellers

Installation of recent impellers for off-design situations

Optimisation of volute casing for off-design situations

Adjustment of the number of levels (on multistage pumps)

Mechanical changes

The following are a few of the mechanical modifications:
Closed bearing brackets improve the smoothness of operation and prolong the bearing life

Installation of mechanical seal techniques

Employment of mobile surface wear rings to enhance effectivity, rotor dynamics and dry working properties

Use of optimised supplies

The following are its a few of the materials that a few of the optimised supplies which may be used:
Super duplex stainless steel grades or nickel alloys

Ceramic mineral castings for impellers, put on plates, cover and casing – to be used with finely dispersed, extremely abrasive solutions

Non-metallic rings and bushes

Ceramic plain bearings

Surface coatings