Northern Ireland Water is using Samotics’ AI-driven SAM4 system across its submerged pump property.
After SAM4 detected a growing fault in this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water team discovered that the claw connecting the pump to the discharge piping was hanging on with just one out of eight bolts.
Initially, the water and sewage providers firm chosen Samotics to provide continuous insight into the health, efficiency and energy effectivity of its sewage pumps as part of a pilot. But after early successes in this system, Northern Ireland Water now plans to roll out the SAM4 system to further sites to further discover all its capabilities throughout quite a lot of pump types and processes.
Ensuring the health of submerged pumps is significant to avoid costly, disruptive repairs and stop damaging pollution occasions. But the remote locations of the property could make it hard to amass high-quality, high-frequency information. SAM4 analyses the current and voltage indicators of electric-driven motor techniques using a technique known as electrical signature analysis (ESA). Sensors are installed in the motor control cupboard, somewhat than on the pump itself, enabling dependable, remote capture of asset health information. The system allows Northern Ireland Water to detect over 90% of growing failures up to 5 months prematurely.
In the months following installation, Samotics detected creating faults in two pumps that would have resulted in the complete failure of those belongings. Through early intervention, Northern Ireland Water successfully resolved points and prevented estimated direct damage to the pumps of over £44,000. Northern Ireland Water additionally minimised the risk of potential pollution occasions and their significant environmental impact.
“We selected Samotics and its SAM4 expertise as it’s easy to put in the hardware in our current MCC panels, and since the SAM4 dashboard supplies us with lots of helpful data,” mentioned Paul Foley, M&E area supervisor at Northern Ireland Water. “For example, SAM4 delivered to my attention issues with considered one of our submersible pumps situated in a busy office carpark. This perception helped me to plan crews, problem notifications and permits, as well as organise a 25-ton crane, which allowed us to lift and examine the pump on the most optimum time, minimising downtime and sustaining pump resilience.”
Samotics is also enabling Northern Ireland Water to track pump performance and effectivity in assist of its zero carbon technique. Using เกจแรงดันลม -time pump efficiency curve and energy monitor, Northern Ireland Water can determine focused interventions that improve vitality effectivity with a demonstrable return on funding. This includes optimising operational processes to reflect performance necessities and replacing pumps with extra environment friendly or acceptable fashions to comprehend cost-savings.
“SAM4 allowed me to construct a CAPEX business case using actual pump data,” stated Foley. “This helped us select more appropriate, energy-efficient pumps at our downside website.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” stated Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the staff can now concentrate on utilising real-time, data-driven insights to anticipate faults, improve performance and reduce carbon emissions of submerged pumps, enabling long-term reliability and efficiency of its critical infrastructure.”