In many applications in the oil and fuel industry, the chemical business, and even the food trade, pumps that work reliably and supply excessive performance are wanted. At the identical time, they will must have convincingly low investment costs. With the Ecosmart diaphragm metering pump, the German Lewa GmbH has provided a cost-attractive and secure model that can deal with move rates of up to 300 l/h for many years. For use in functions with larger circulate rates, the pump skilled from Leonberg, Germany, is now increasing its product vary with two new sizes. In addition to the LCA model, the Ecosmart may even be obtainable within the extra powerful LCC and LCD versions sooner or later. While the LCC mannequin can meter in extra of 264 gallons per hour, Lewa designed the LCD for a move rate of up to 528 gallons per hour. The maximum permissible working pressure for each models is 50 bar and 600 kilos respectively. The stringent use of similar elements inside the Ecosmart product household retains manufacturing prices and due to this fact the ultimate worth low. At the same time, a high stage of security could be assured by focusing on all important design options such as the strain reduction valve or the proven sandwich diaphragm with steady monitoring. The LCC variant was made obtainable at the finish of 2021 and the LCD model shall be available by mid-2022.
In addition to the proven diaphragm metering pumps of the Ecoflow sequence, Lewa has supplied the less expensive Ecosmart pump for a quantity of years. This is especially because of the truth that although a reliable pump unit is required in quite a few processes, on the identical time relatively low discharge pressures within the decrease two-digit vary require much less advanced pump technology. With the Ecosmart LCA within the single pump model, however, only a flow rate of under eighty gallons per hour was beforehand attainable. In order to be able to supply the Ecosmart for applications with larger flow rates, the engineers at Lewa started growing two further, bigger pump variants in 2019. The purpose was to scale up the Ecosmart to bigger functions with the confirmed safety degree and top quality Lewa parts without considerably growing the low investment cost typical for this pump sequence. This was to be achieved by a consistent modular principle within the pump sequence, as well as a strict concentrate on the essential features and features. The specs also demanded the similar old Lewa suitability for unrestricted continuous operation over a few years. Options for integrating the pumps into automated methods via analog management alerts or bus methods are additionally a matter after all.
Lewa Ecosmart LCC3 on the test stand.
First of all, the necessities for the conveying capacity needed to be applied constructively. Larger plunger diameters have been chosen for the smaller LCC variant, in order that greater than 264 gallons per hour could be conveyed as a substitute of lower than 80 gallons. In the case of the more highly effective LCD model, the engineers additionally determined to extend the stroke size so that a most flow rate of 528 gallons per hour might be achieved. Both pump sorts can work against a most operating stress of fifty bar. As with all hydraulically actuated diaphragm metering pumps, most pressures are achieved with smaller plunger diameters.
Just as essential as the efficiency of the pump was the operational reliability typical of Lewa acquainted from different pump series. For this purpose, particular person, important options such as the integrated strain safety valve or the sandwich diaphragm were taken over from the Ecoflow models. The individually adjustable pressure security valve ensures that sudden overpressure within the pump does not damage the diaphragm or pump drive. spmk700 , whose important element is a return spring for the diaphragm, additionally ensures that the PTFE sandwich diaphragm always works in the best place. It cannot be overstretched or damaged throughout start-up. Thus, the pump is protected towards operating errors or upset working situations. Finally, the standard diaphragm monitoring system checks the condition of the diaphragm and warns plant operators immediately if there might be any damage. This reliably prevents cross-contamination between the pump and the piping system and ensures operational safety at all times, especially in delicate areas with toxic fluids. However, diaphragm monitoring isn’t used as a result of Lewa diaphragms of this collection often obtain service lives of a number of years – even under full load and continuous operation.
A key level was to maintain manufacturing prices within an analogous range to the small LCA variant, thereby creating enticing market costs for purposes with less demanding requirements and decrease working pressure. To achieve this, the design of the 2 new pump sizes needed to integrate parts which may be as equivalent or no much less than similar as possible in order to avoid excessive manufacturing prices. In this way, the Lewa engineers had been able to successfully implement the widespread components strategy that had already been practiced many occasions.
Pump customers additionally profit from this intelligent modular precept, as many wear components can be used throughout pump types. This significantly simplifies the spare elements stock. At the same time, the modular principle also allows individual changes to the respective application. For example, stroke frequencies or plunger diameters could be chosen individually. The foundation for that is the M900 pump head, which is already used within the LCA variant and within the Ecoflow program.
Lewa Ecosmart LCC in heated cabinet.
The pump’s flexibility also provides advantages for plant development: It allows the Ecosmart pump to be oriented either vertically or horizontally, making it easier to integrate the unit into methods with restricted or confined spaces. In addition, the pump head of the new LCC and LCD fashions is aligned at proper angles to the plunger axis, resulting in a very compact format. In many pumps, the pump head is on the same axis because the plunger, which regularly ends in bulky pump dimensions. The 90-degree orientation avoids this with the new fashions. This benefit is achieved by the extraordinarily compact and utterly newly developed, cost-effective diaphragm drive.
In order to ensure the lengthy service life typical of Lewa pumps, solely high-quality, sturdy supplies are used within the LCC and LCD versions. Toxic and abrasive substances can stress the pump considerably and so a selection of supplies can be used on the wet end, which are additionally efficiently used within the high-pressure variants of the Ecoflow sequence. Many high-quality parts from the Ecoflow series are additionally used for the drive items, using the widespread components strategy. The result’s robustness and durability that is unusual in this pump class. In addition, all Ecosmart pumps have been designed with a single oil bath, which is used for each the lubrication of the drive unit and the hydraulics of the pump head. This eliminates the more advanced lubrication through two separate oil systems and results in an easier design, which not only facilitates operation but also reduces maintenance work.
Last but not least, the brand new LCC and LCD versions—like the LCA—comply with the us business standard for metering pumps API 675, guaranteeing practically limitless usage for numerous demanding processes in a variety of industries.
For instance, when metering solvents in the chemical business, pumps are needed that on the one hand meet the very best specification necessities and however are still cost-effective. Here, the Ecosmart pump with its larger efficiency is ready to meet exactly these requirements, because it has been exactly engineered for purposes within the decrease pressure vary up to 50 bar (600 pounds). The bigger variations of the Ecosmart pump are also appropriate for industrial water treatment, such as in seawater desalination or industrial cooling circuits. What counts right here above all is compactness and cost-effective design, which the entire Lewa Ecosmart sequence fulfills thanks to its innovative design principle.
Before the brand new pump variants can be found to customers, a quantity of intensive exams might be carried out. They will ensure that the items also meet the high inside firm necessities for reliability and performance in operational apply. They include, on the one hand, steady load checks of as much as several tens of thousands of hours and, on the opposite hand, overload tests. In the latter, the pump is run constantly at as much as 20 % above maximum strain to further validate its robustness. Special exams are carried out in heated cabinets to proof that the pumps also perform completely under excessive ambient conditions. After profitable completion of all checks and ultimate adjustments, the Ecosmart version LCC is now available on the market, the LCD mannequin will follow in mid-2022.