SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the next technology of pumps. The trade leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main commerce fair for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once once more demonstrates its market management within the subject of clever and progressive options.
The similar applies to the opposite trade truthful presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one certainly one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital services and products with ambition and fervour. The pump producer combines its digital options with the standard pump business to give its prospects extra time for the necessities, reduce costs and simplify processes.
At the world fair for environmental applied sciences at the end of May, worldwide trade visitors will experience the premiere of a totally automated answer with built-in Industry 4.zero features. The current premium model range SCT AutoAdjust presents revolutionary innovations within the space of progressive cavity pumps. Wrenches and so forth. are actually a thing of the previous when it comes to maintenance. One click on from a remote location and the stator is again in top shape. The vary, which was developed on the premise of customer requirements, makes upkeep work much easier and due to this fact helps to save heaps of time and prices. Retensioning ensures fixed pumping capacity and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and maintenance times are lowered to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are additionally significantly decreased. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that maintenance can be easily carried out by one particular person. Suction or stress strains no longer have to be removed. With an integrated retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the move rate is decreased because of wear and tear. The latest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the necessity for any special instruments. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the management room by way of analogue signal traces or digitally through numerous fieldbus techniques. Quick entry on website at the pump may be achieved by way of a management panel or through Bluetooth using an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, companies and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits targeted evaluations and analyses that can be used for course of optimization. All collected data is stored reliably and securely within the cloud. The real-time information from the monitoring service provide suggestions on put on and tear or point out that spare components are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the operating and maintenance instructions based mostly on the operating hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical knowledge to allow predictive upkeep forecasting and identification of irregular circumstances. By combining different sensor knowledge, guidelines can be created to set off alarms. For instance, a decreased move price at elevated pump velocity compared to the pump’s individual calibration curve would indicate pump put on. เกจแรงดันสูง means that if unintentional course of modifications are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump knowledge additionally enables SEEPEX to make more accurate life cycle predictions for every pump sort primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system resolution that mixes the advantages of two pump technologies to move highly dewatered sludge over long distances in a very energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as much as 1000 meters to its vacation spot utilizing pulses of compressed air within the pipes. For disposal companies, this various to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The innovative combination of progressive cavity pump, additional polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system resolution comes within the form of a bundle unit, which accommodates the pump, the devoted control logic, in addition to the polymer and, if desired, the compressed air elements. This pump can additionally be connected to the Connected Services of SEEPEX as an expansion.